Coil Heaters
Durex Industries manufactures coil heaters that feature continuous operating temperatures up to 1200°F (649°C). Rapid heating and cooling occur, due to the low mass construction. All heating elements are sealed from contamination and the stainless steel sheath provides maximum corrosion resistance. An optional internal thermocouple may be utilized for over temp control.
Design Features:
- Continuous operating temperatures to 1200°F (649°C)
- Intermittent operating temperatures to 1500°F (815°C)
- Rapid heating and cooling due to low mass construction
- Heating elements sealed from contamination
- Stainless steel sheath for corrosion resistance
- Optional internal thermocouple for temperature control
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Coil Heater Specifications & Options
Engineering Specs
- Standard sheath material: 304 stainless steel, for temperatures up to 1500° (815°)
- Optional sheath material: Inconel® 600 up to 1800°F (980°C), for aggressive atmospheres
- Standard thermocouple: ANSI Type J
- Optional thermocouple: ANSI Type K
- Minimum bending radius: Three times the sheath diameter
Dimensional Specs
- Standard square cable: 0.125" square
- Standard rectangle cable: 0.080" x 0.140", 0.105" x 0.150", 0.130" x 0.130", 0.100" x 0.120"
- Standard round cable diameters: 0.093", 0.125", 0.150", 0.188", 0.200", 0.250" - Other dimensions available
- Cable diameter tolerance: 0.005
- Standard potting adapter: 0.25" to 0.38" diameter (see Standard Part Specifications)
- Standard potting adapter length: 0.88" to 1.20" (see Standard Part Specifications), other lengths available
- Standard coil I.D.: From 3/8" up to 2 1/2" in any increments - Applicable coil inner diameter is subject to cable diameter
- Coil I.D. tolerances: 3/8" to 3/4", + 0.000", - 0.020" - 7/8" to 1 1/4", + 0.000", - 0.030" - 1 1/2" to 2 1/2", + 0.000", - 0.060"
- Coil length: Up to 12" on 3/8" to 3/4" I.D. - Up to 16" on 7/8" to 1 1/4" I.D. - Up to 18" on 1 1/2" to 2 1/2" I.D.
- Coil length tolerance: 0 to 6": + 0, - 1/8" - 6" to 12": + 1/8", - 1/4" - 12" to 18": 1/4"
Electrical Specs
- Resistance tolerance: 10%
- Wattage tolerance: 10%
- Maximum amperage: Size-dependent, consult factory
- Standard Voltage: 120 or 240 volts, for higher or lower voltages, contact Durex Industries
Standard Part Specifications
Sheath Cross Section | Maximum Voltage | Adapter | Minimum Bend Radius | |
Diameter | Length | |||
0.062 Dia. | 120 | 0.25 | 1.16 | 0.18 |
0.093 Dia. | 120 | 0.28 | 0.88 | 0.28 |
0.125 Dia. | 240 | 0.28 | 0.88 | 0.38 |
0.080 x 0.140 | 240 | 0.28 | 0.88 | 0.38 |
0.100 x 0.120 | 240 | 0.28 | 0.88 | 0.38 |
0.150 Dia. | 240 | 0.28 | 0.88 | 0.45 |
0.105 x 0.150 | 240 | 0.28 | 0.88 | 0.45 |
0.130 x 0.130 | 240 | 0.28 | 0.88 | 0.45 |
0.188 Dia. | 240 | 0.38 | 1.20 | 0.56 |
0.200 Dia. | 240 | 0.38 | 1.20 | 0.60 |
0.250 Dia. | 240 | 0.38 | 1.20 | 0.75 |
Radius may be reduced to two times the sheath diameter under ideal conditions. Consult Durex Industries. Resistance / Wattage Tolerance 10%
Lead Adapter Orientations

Lead Wire Termination Options

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Typical Coil Heater Applications
- Blow Molding
- Custom Die Applications
- Extrusion
- Hot Runner Systems
- Injection Molding
- Thermoforming
- Others, Consult Durex Industries